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沼氣作為一種清潔可再生能源,是以人畜糞便、秸稈、污泥等多種有機(jī)廢棄物通過厭氧消化工藝生產(chǎn)的生物天然氣。然而,沼氣中通常含有0.1%至2%的硫化氫,其強(qiáng)烈的腐蝕性和惡臭性嚴(yán)重限制了沼氣的安全利用。因此,脫硫成為沼氣利用前完成的關(guān)鍵工序。目前主流的沼氣脫硫工藝主要包括干法脫硫、濕法脫硫和生物脫硫三種。
Biogas, as a clean and renewable energy source, is produced through anaerobic digestion of various organic wastes such as human and animal manure, straw, sludge, etc. However, biogas typically contains 0.1% to 2% hydrogen sulfide, which severely limits its safe utilization due to its strong corrosiveness and foul odor. Therefore, desulfurization has become a crucial process that must be completed before the utilization of biogas. At present, the mainstream biogas desulfurization processes mainly include dry desulfurization, wet desulfurization, and biological desulfurization.
干法脫硫是非常傳統(tǒng)也非常簡(jiǎn)單的脫硫方式。其核心原理是利用固體脫硫劑(如氧化鐵、活性炭、氧化鋅等)吸附并氧化沼氣中的硫化氫。干法脫硫的主要特點(diǎn)是結(jié)構(gòu)簡(jiǎn)單、使用方便,工作過程中無需人員值守,只需定期更換脫硫劑。設(shè)備通常采用一用一備、交替運(yùn)行的方式,確保脫硫過程不中斷。然而,干法脫硫的缺點(diǎn)也相當(dāng)明顯:脫硫劑消耗量大,新原料時(shí)脫硫率較高但后期會(huì)逐漸降低;廢棄的脫硫劑如Fe?O?、Fe?O?等還會(huì)帶來二次污染問題。干法脫硫更適合中小規(guī)模、硫化氫濃度較低的應(yīng)用場(chǎng)景。


Dry desulfurization is the most traditional and simplest method of desulfurization. The core principle is to use solid desulfurizers (such as iron oxide, activated carbon, zinc oxide, etc.) to adsorb and oxidize hydrogen sulfide in biogas. The main characteristics of dry desulfurization are simple structure, easy use, and no need for personnel to be on duty during the working process. Only regular replacement of desulfurizer is required. The equipment usually operates alternately with one in use and one as backup to ensure uninterrupted desulfurization process. However, the disadvantages of dry desulfurization are also quite obvious: the consumption of desulfurizer is large, and the desulfurization rate is relatively high when using new raw materials, but it will gradually decrease in the later stage; Abandoned desulfurizers such as Fe? O? 、 Fe?O? Waiting will also bring about secondary pollution problems. Dry desulfurization is more suitable for small and medium-sized applications with lower hydrogen sulfide concentration.
濕法脫硫是將沼氣送入洗滌塔,經(jīng)堿性溶液洗滌吸收后流出。洗滌液進(jìn)入富液槽和再生槽,通過化學(xué)藥劑催化氧化,將硫化物轉(zhuǎn)化為單質(zhì)硫(硫泡沫),吸收液可以再生循環(huán)使用。濕法脫硫的非常大優(yōu)勢(shì)在于設(shè)備可長(zhǎng)期連續(xù)運(yùn)行,無需頻繁停機(jī)換料。常用的濕法脫硫技術(shù)包括堿水洗、鐵鹽吸收、雙氧水吸收等。濕法脫硫處理能力大,適合大規(guī)模、連續(xù)化的沼氣處理項(xiàng)目。但其運(yùn)行需要消耗大量化學(xué)試劑,能耗較高,且存在廢液處理的壓力。
Wet desulfurization is the process of sending biogas into a washing tower, which is washed and absorbed by an alkaline solution before flowing out. The washing solution enters the rich solution tank and regeneration tank, and the sulfide is converted into elemental sulfur (sulfur foam) through chemical agent catalytic oxidation. The absorption solution can be regenerated and recycled. The biggest advantage of wet desulfurization is that the equipment can operate continuously for a long time without frequent shutdown and material replacement. Common wet desulfurization techniques include alkaline water washing, iron salt absorption, hydrogen peroxide absorption, etc. Wet desulfurization has a large processing capacity and is suitable for large-scale, continuous biogas treatment projects. But its operation requires a large amount of chemical reagents, high energy consumption, and pressure for waste liquid treatment.
生物脫硫是20世紀(jì)90年代發(fā)展起來的新技術(shù),本質(zhì)上可視為濕法脫硫的一種特殊形式——非常大區(qū)別在于使用硫桿菌等微生物替代化學(xué)催化劑,將硫化物直接氧化成硫單質(zhì)。沼氣中的硫化氫先被堿性溶液吸收,然后在生物反應(yīng)器中由微生物催化轉(zhuǎn)化為單質(zhì)硫。生物脫硫兼具了濕法脫硫連續(xù)運(yùn)行的優(yōu)勢(shì)和綠色環(huán)保的特點(diǎn),硫化氫去除率可高達(dá)99%以上。其主要產(chǎn)物是單質(zhì)硫,可作為化肥原料回收利用。運(yùn)行成本出彩低,部分工藝可低至每立方米2分錢,且?guī)缀醪划a(chǎn)生二次污染。
Biological desulfurization is a new technology developed in the 1990s, which can essentially be regarded as a special form of wet desulfurization - the biggest difference is the use of microorganisms such as sulfur bacteria instead of chemical catalysts to directly oxidize sulfides into elemental sulfur. Hydrogen sulfide in biogas is first absorbed by alkaline solution and then converted into elemental sulfur by microbial catalysis in a bioreactor. Biological desulfurization combines the advantages of continuous operation of wet desulfurization and the characteristics of green environmental protection, with a hydrogen sulfide removal rate of over 99%. Its main product is elemental sulfur, which can be recycled and reused as a fertilizer raw material. The operating cost is extremely low, and some processes can be as low as 2 cents per cubic meter, with almost no secondary pollution generated.
三大工藝各有千秋,適用場(chǎng)景也不盡相同。干法脫硫投資小、操作簡(jiǎn)單,適合中小規(guī)模項(xiàng)目;濕法脫硫處理能力強(qiáng)、可連續(xù)運(yùn)行,適合大規(guī)模項(xiàng)目但運(yùn)行成本較高;生物脫硫則兼顧了處理能力和經(jīng)濟(jì)性,非常適合處理規(guī)模較大、對(duì)運(yùn)行成本敏感的項(xiàng)目。在實(shí)際工程中,三者也可組合使用——例如生物脫硫與干法脫硫結(jié)合,既能發(fā)揮生物法處理量大、運(yùn)行成本低的優(yōu)勢(shì),又能利用干法脫硫反應(yīng)速度快、出氣含硫量低的特點(diǎn)。脫硫工藝的選擇需要根據(jù)沼氣的不同用途、處理量、氣質(zhì)指標(biāo)以及當(dāng)?shù)丨h(huán)境溫度等因素綜合確定。隨著生物脫硫技術(shù)的日益成熟和成本優(yōu)勢(shì)的持續(xù)凸顯,它正成為越來越多大型沼氣工程的脫硫方案。
Each of the three major processes has its own advantages and applicable scenarios. Dry desulfurization has small investment and simple operation, suitable for small and medium-sized projects; Wet desulfurization has strong processing capacity and can operate continuously, suitable for large-scale projects but with high operating costs; Biological desulfurization balances processing capacity and economy, making it particularly suitable for large-scale projects that are sensitive to operating costs. In practical engineering, the three can also be combined - for example, the combination of biological desulfurization and dry desulfurization can not only leverage the advantages of large processing capacity and low operating costs of biological methods, but also take advantage of the fast reaction speed and low sulfur content of dry desulfurization. The selection of desulfurization process needs to be determined comprehensively based on factors such as the different uses, processing capacity, gas quality indicators, and local environmental temperature of biogas. With the increasing maturity and cost advantages of biological desulfurization technology, it is becoming the preferred desulfurization solution for more and more large-scale biogas projects.
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